This video shows you how to safely apply wire rope clips to wire rope assemblies. Depending on the size of your assembly, two to three wire rope clips are generally required. See below for a full transcript of the video.
For more information on the differences among wire rope clips and how to choose the correct one, see our How to Use Wire Rope Clips post.
Safety Notes: Always inspect wire rope for wear and abuse before applying wire rope clips. Apply wire rope clips over bare wire rope only. Use wire rope thimbles to protect the eye from being crushed and to prevent wear and abrasion on the rope. Never use a wire rope clip to directly connect two straight lengths of wire rope.
An important phrase to remember when applying a wire rope clip is "Never Saddle a Dead Horse". This means you should never apply the saddle side of the clip over the dead end of the rope – the live end should always rest in the saddle. See above video for a demonstration.
Turn back the specified amount of rope from the thimble. Apply first clip one base width from the dead end of the rope. Tighten nuts evenly, alternating from one nut to the other until reaching the recommended torque.
If only two clips are required, apply the second clip as near the loop or thimble as possible. Remember, U-Bolt over dead end. Tighten nuts evenly, alternating until reaching the recommended torque. When applying more than two clips, apply the second clip as near the loop or thimble as possible, turn nuts on second clip firmly, but do not tighten.
Space additional clips equally between the first two. Apply tension and then tighten the nuts on each clip evenly, alternating from one nut to the other until reaching recommended torque.
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